A constant expansion of the types of die cast products and the applications for them is being achieved as a result of the continuous improvement of both technical and product development capabilities. Changes have occurred in the types of alloys used, die casting equipment, die cast parts molds, and the entire zinc alloy die casting process, among other things. Aluminum and zinc alloy die casting parts, as well as magnesium alloy die casting parts, have gotten a lot of attention and have seen a lot of development in the automotive and communication industries, both in China and abroad, especially in the last 20 years. Generally speaking, the majority of these structural parts in the aforementioned fields are used for bearing parts, which is closely related to safety.
Industrial has always placed a strong emphasis on mold development and manufacturing, and after more than ten years in the die casting industry, we have amassed a wealth of knowledge and experience in the design and production of aluminum alloy and zinc alloy zinc castings molds. To date, we have completed die casting mold, product development, and manufacturing tasks for more than ten different customers all over the world with confidence. For their unwavering support and confidence in our ongoing cooperation in the mass production of die castings and the timely delivery of orders during the extraordinary period of COVID-19, we are extremely grateful to our customers in the United States of America.
At each pre-production meeting, we thoroughly review our customers' product quality standards and organize training for the production line personnel in order to meet the high quality expectations of our customers who have zero-defect quality requirements. Prior to delivering the product to the customer, we organize the follow-up in accordance with the requirements of a lean manufacturing method in order to ensure complete control over the manufacturing process and complete product detection before delivery. We will be able to guarantee product quality in this manner!
The following steps are involved in the production of die casting products: zinc die casting manufacturer, cutting gate, CNC lathe, CNC machining, leakage detection, 100% detection, impregnation of chemical film, 100% detection, packaging, and inspection. Each process necessitates close communication and collaboration.
As a guarantee, Industrial relies on the most advanced quality control system and sophisticated equipment available, and has always been proactive in its approach, constantly optimizing processing technology and raising the overall quality of its products. Our engineers have a combined 20 years of experience in the development and control of precision aluminum alloy and zinc alloy/magnesium alloy molds, as well as production control. Immetech provides a comprehensive one-stop full service that includes everything from design to prototype to mold to production to assembly. Die casting and mold making are two distinct but intertwined concepts. Both of these factors contributed to the establishment of the die-casting mold industry in the United States. To put it another way, die-casting, molds, and die-casting molds are three distinct industries with only a tenuous relationship in several respects. Mold manufacturing and integration, all molds are manufactured by us, and we only rarely manufacture molds for other companies; professional die-casting mold manufacturing, no die-casting; only die-casting, no mold manufacturing capabilities; only die-casting, no mold manufacturing capabilities.
Nitriding, ion nitriding, carbonitriding, oxygen nitriding, sulfur nitriding, and ternary sulfur carbon nitriding are all examples of processes that use oxygen, nitrogen, and sulfur. There is little workpiece deformation with these methods because of their simple processing technology, high adaptability, low diffusion temperature (which is typically 480-600°C), and low diffusion temperature. They are particularly well suited for surface strengthening applications on precision molds. A high hardness, good wear resistance, and good impact resistance are all characteristics of the nitride layer. However, when a thin and brittle white layer appears in the nitriding layer, the layer is unable to withstand the effects of alternating thermal stress and is susceptible to micro-cracks. Nitriding is a commonly used process for surface treatment of die-casting molds. Thermal fatigue resistance is cracked and reduced as a result of this. Consequently, in order to avoid the formation of brittle layers during the nitriding process, the process must be strictly controlled.
